Day 1:
1-Introduction to Lean
• Value
• Value Stream
• Flow
• Pull
• Perfection
• 8 Deadly Wastes
2-Introduction to Total Productive Maintenance
• Types of Maintenance
• Benefits of TPM
• TPM Vs Traditional Maintenance
• TPM Key Equipment Measures
• Maximizing Production Effectiveness
• Elements of Overall Effectiveness
• OEE & Six Major Losses
• TPM 8 Pillars & 3 Foundations
• TPM Development
Day 2:
1– Training & KPI’s
• Operating and Maintenances Skills Training
• Four skills Levels
• Equipment-Competent Operators
• Equipment-Competent Maintenance Personnel
• Six Steps To Boost Operating and Maintenance Skills
• What is KPI’s?
• How Do I interpret KPI
• Maintenance Basic KPI’s
2– Autonomous Maintenance/Production Lead Maintenance (PLM)
• Autonomous Maintenance
• Why must we make it simple?
3– Autonomous maintenance Development Program
• Initial Clean-Up
• Countermeasures for Source of Contamination
• Cleaning and Lubrication Standards
• Overall Inspection
• Autonomous Maintenance Standards
• Process Quality Assurance
• Autonomous Supervision
Day 3:
1– Planned Maintenance
• Evaluate Equipment Current Condition
• Restore Deterioration and weaknesses Correction
• Build Information Management System
• Build Periodic Maintenance System
• Build Predictive Maintenance System
• Planed Maintenance System Evaluation
2– Focused Improvement
• Selecting Improvement Topic
• Understanding the Situation
• Expose and Eliminate Abnormalities
• Analyze Causes
• Plan Improvement
• Implement Improvement
• Check Results
• Consolidate Gains
